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A DISSERTATION PROPOSAL
An Automated Sheet Metal Shop
I propose to study, plan and develop an automated design,
planning and manufacturing system consisting of an interactive
graphics display terminal, a large timeshare computer, a design
automation program, a manufacturing planning program, a manufacturing
execution program, and a totally automated manufacturing facility
containing a collection of computer controlled metal working machines
and one or more computer controlled manipulators to set up the
machines and perform all the necessary manipulation of the material.
To execute this project, I will develop new theories of
design and new approaches to describing manufacturing processes to
create a complete chain of automation. More specifically, I will
take existing and shortly forthcomming rapid geometric design
(GEOMED) programs and will develop new monitor routines to provide
interactive design assistance reflecting the manufacturability of a
particular design, as it is being designed. I will also develop a
program to interpret the completed design in terms of manufacturing
operations. This manufacturing planning program would have as its
inputs the design, the materials available, and the machines
available. The output will be a set of instructions detailing each
operation required to make the part. Completing the entire system, I
will work to develop a set of computer controlled machines and a
manipulator with a suitable grasping device to handle the material
and operate the machines. Along with this hardware setup, I plan to
develop a workable execution program which would properly interpret
the planning program's output in terms of machine and manipulator
commands.
To make the scope of this project realistic from a standpoint
of both actually demonstrating the theories and principles developed
and being completed in a reasonable period of time, I propose to
limit the acceptable part design to sheet aluminum chassis and boxes
of a generally regular shape. Included in this category would be
degenerate shapes, such as brackets and sections with simple hole
patterns and bends.
Coupled with the planning, programming and hardware
development aspects of this project, will be a detailed theoretical
study of the design process as it relates to manufacturing
activities. This will require new constructs in modelling and
understanding the man-machine aspects of automated, interactive
design. It is hoped that this work will not only provide a
theoretical basis for future development but will, by its actual
software and hardware implementation, help to prove the feasability
of the conceptual theories developed by this research.